Process Introduction

injection

  • receiving original material

  • Raw material input

  • injection molding

  • robert take out/p>

  • Weight/self-inspection

  • Product loading

paint

  • Paint input

  • Pretreatment (wiping)

  • Pretreatment (CO2)

  • plasma

  • primer

  • color

  • clear

  • dry

  • test

distinction

  • Mold temperature measuring device

    - Real-time mold surface temperature measurement monitoring
    - MES DATA transmission and storage (LOT tracking management)
  • Automation SYSTEM

    - Kate cutting, plasma, weight measurement
    - Minimize post-process work through process automation
  • CO2 pretreatment ROBOT installation

    - Removal of foreign substances through CO2 pretreatment (-70°C)
    - Increased rate of going directly to the studio, decreased number of pre-processing personnel (48))
  • Heterogeneous confirmation vision camera installation

    - Shape detection for each product
    - Line stops when incorrectly inputted

Injection process status

LAY OUT

production line

Equipment Specifications Quantity
injection machine LS THE ONE 3300 4
ROBOT YASKAWA YRC1000 4
Mold exchange truck MICO 2
HEAT & COOL UNIBELL-V460 1
freezer CTRN-20WD 4
mold preheater CW991 2
SILO 30ton 4
mixer metering mixing device 6
dryer 500KG 6
RING BLOWER DHB-1102 9
grinder ЗОНР + 20HP 1

producing ability

Production capacity 440,000 units/year operation rate 90%
operation rate 400,000 units/year working hours 10 + 10
  • SILO TANK

  • Drying of raw materials

  • injection

  • gate cutting

  • Flame treatment

  • weighing

  • Product loading

Polishing process status

LAY OUT

production line

Equipment Company Details Quantity
CO2/Plasma ROBOT YASKAWA Cleaning/Adhesion Increase (GP20HL) 4/2
Primer/ Base/ Clear ROBOT Paint Spray (MPX3600) 4/6/6
PCS SYSTEM DY PLANT Primer(3), Base (20), Clear (3) 30
Hardener (2), cleaning thinner(1), fesinna(1)
컨베어 DEERS SEDA Power only (595M) 1
ARU (recycle) RECYLE Air Conditioning 3
AHU (fresh) FRESH AIR supply 2
필터박스 (CO2/plasma) Circulating air conditioning filter box 1
CWS booth CWS 3
RTO air pollutant emissions 1

producing ability

Production capacity 330,000 units/year operation 85%
Required production volume 280,000 units/year Working hours 10 + 10
  • loading

  • First preprocessing(IPA)

  • Secondary pretreatment (CO2)

  • plasma

  • primer

  • Base

  • clear

  • dry

  • test

  • Unloading/shipping

SITE MAP